Truck-crane load-test and periodic inspection records

Check that every crane record identifies the unit, procedure and tested configuration. It should also state the instruments, conditions, findings, exceptions and return-to-service approval.

Identity, test scope and defect closure
  • 01Installed crane and chassis identities
  • 02Procedure, setup, instruments and findings
  • 03Repair, reinspection and release decision

Document relationship diagram. A test result applies within its stated scope and does not replace the load chart.

View the reference imageTruck-crane load test with inspection records and measured lift conditions

Truck-crane load test with inspection records and measured lift conditions

Match the record to the crane and installation being accepted

An inspection result for a similar crane, an earlier installation or a different setup cannot automatically cover the delivered unit. Start with the chassis, crane model, serial number and installation identity.

Commissioning, periodic inspection, maintenance inspection and load testing can be different activities. Keep their scope and responsible qualified organization visible. A visual check cannot prove that a load test occurred, and a load test does not replace the operating chart.

Read the method and findings before accepting a pass label

The dossier needs the procedure, acceptance criteria, setup, date, relevant instruments and conditions. Link each finding to repair, reinspection and approval so an open defect does not disappear behind a summary certificate.

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Read the method and findings before accepting a pass label
DecisionWhat to establishCondition or limit
IdentityMatch chassis, crane model, serial and installation.A model-level certificate is not a unit-level record.
ProcedureState governing method and acceptance criteria.A pass label without basis is not auditable.
ConditionRecord setup, configuration, load and environment as applicable.Results apply only within the stated test scope.
ClosureLink findings to repair, reinspection and approval.Open safety-critical exceptions prevent service.

Separate commissioning evidence from ongoing inspection

Record the scope of each inspection document before approving release. An installation check concerns the mounted system; a functional check concerns the tested controls or movements; a load-test record covers its stated conditions. None replaces the approved chart. OSHA distinguishes inspection circumstances, including work after modifications; use the applicable local requirements to determine the project obligations. OSHA 1926.1412: crane inspections OSHA 1926.1417: crane operation

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Crane handover record review
RecordRequired traceabilityAcceptance question
Installation and commissioningTruck and crane identity, installation revision and responsible partyDoes the record cover the configuration being delivered?
Load test, when requiredApproved method, crane/boom and attachment identity, radius, outrigger deployment, test load, instruments and resultDoes the record match a permitted load-chart configuration, with defects closed?
Transport loadingAs-installed mass, remaining cargo allowance and axle loads with the crane stowedIs the truck within both gross and axle limits for the planned delivery load?
Functional inspectionItems checked, findings, date and inspector identityDoes the report identify the controls and devices actually checked?
Repair or modificationWork scope, approvals, inspection and release statusHas the change been assessed before return to service?

OSHA 1926.1412: crane inspections

  • Reconcile identifiers across chart, nameplate and reports
  • Request missing pages, signatures or test conditions
  • Track each defect to a disposition and authorized closure
  • Keep the next inspection responsibility and applicable schedule in the handover package

This is a document-review framework. It intentionally provides no proof-load percentage, test sequence or instruction for conducting a hazardous lift.

Keep the release decision with the closed inspection findings

Request the applicable records for the installed crane and retain the signed closure of defects. Qualified organizations and local requirements determine the tests and inspections. This guide deliberately supplies no test load or operating sequence.

Information to prepare for this review
  • Truck, crane and installation identity
  • Required commissioning and periodic scope
  • Applicable procedure and authority basis
  • Test setup, load and instrument requirements
  • Inspection items and acceptance criteria
  • Exception, repair and return-to-service workflow
Records to request and keep
  • Unit and installation identity
  • Procedure, configuration and acceptance basis
  • Instrument and test-load traceability where applicable
  • Findings, corrective action and return-to-service approval
Common mistakes and what to check instead
  • Accepting a generic manufacturer certificate as a unit test: Match the evidence type to the required project scope.
  • Treating a load test as proof of every working radius: The approved load chart remains controlling.
  • Leaving inspection findings open: Require documented disposition and authorized closure.

Scope of this guide

This guide intentionally provides no test load, sequence or operating instruction.

Qualified organizations and applicable rules control testing and inspection.

Remove the crane from service for overdue required inspection, structural damage, failed safety systems or unresolved critical findings.

Sources and applicability

OSHA 1926.1417: crane operation

U.S. construction crane operating requirements and manufacturer procedures. Applicability depends on jurisdiction and activity; not a KEEYAK certification.

Sources checked:

OSHA 1926.1412: crane inspections

U.S. construction crane inspection scope, qualified inspection and records. Does not establish a universal export inspection interval or proof-load procedure.

Sources checked:

KEEYAK buying process

Controls the project-input, quotation, approval and inspection workflow described in this guide.

KEEYAK Truck-Mounted Crane family

Defines the relevant product family and published configuration boundaries. Project-specific ratings require the selected OEM documents.

OSHA 29 CFR 1910.180

Official U.S. reference supporting configuration-specific load charts, stability factors, inspection identity and removal of hazardous deficiencies. Local rules may differ.

Review the inputs before choosing a model

Send the destination, job, expected load and the questions still open. The team can review those inputs with you before the specification is agreed.

Request a configuration review